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Turbomolecular Vacuum Pumps Reconditioned

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Edwards NEXT400D Turbomolecular Vacuum Pump Rebuilt, Refurbished

Edwards NEXT400D Turbomolecular Vacuum Pump Rebuilt, Refurbished
    Item Number: EDWARDS-NEXT400D

    $3,995.00

    Warranty: 1 year past the documented date of installation.

    *Product images are for reference purposes only and do not necessarily correspond to the actual product.  


    IN STOCK

    Edwards NEXT400D Turbomolecular Vacuum Pump Rebuilt, Refurbished

    Edwards EXT Turbomolecular Pumps and Controllers

    Our range of EXT turbomolecular and compound molecular pumps and EXC Controllers are state-of-the-art technology and provide reliable, high and ultra high vacuum.

    Key Performance Factors

    A turbomolecular pump (TMP) is a multi-stage axial-flow turbine in which high speed rotating blades provide compression by increasing the probability of gas molecules moving in the pumping direction. The turbomolecular pump is optimized for molecular flow conditions and requires a suitably sized two stage rotary vane pump or an oil free scroll pump to exhaust to atmosphere.

    A compound molecular pump (CMP) is based on the concept of combining bladed turbomolecular stages with molecular drag stages on the same rotor. This design allows:

    • High critical foreline pressures (typically up to 10 mbar)
    • Options to use smaller backing pumps or dry diaphragm backing pumps

    Pumping Speed (volume flow rate) is determined by the rotor diameter, inlet flange size and rotational speed. The pumping speed reduces at high inlet pressures to a value determined by the size of the backing pump.

    As the inlet pressure rises, the motor power dissipation and pump temperature increase. Maximum continuous inlet pressure sets the maximum throughput limit for steady state pumping and depends on the cooling method used. Above this pressure, the rotational speed of the pump reduces as temperature sensors limit the pump power. With a water-cooled pump, the actual maximum throughput depends on the size of the backing pump.

    Quiescent Electrical Power is the nominal power dissipated by a pump operating normally at full rotational speed and with low gas throughput (inlet pressure below the 10-3 mbar range). During the run-up time, or when operating at high gas throughput or above the critical backing pressure, the pump power dissipation will rise and approach the maximum power output for the turbo Controller used. Critical backing pressure for conventional turbomolecular pumps is approximately 0.1 to 0.2 mbar.

    Compression Ratio is determined by the rotational speed, the number of pump stages and the molecular weight of the pumped gas. It is higher for heavier gases which explains why the suppression of hydrocarbon backstreaming is so effective and why the ratio for hydrogen is important for ultra high vacuum applications.

    Ultimate Pressure measured according to Pneurop standards, is the lowest pressure achieved in the test system, 48 hours after bakeout. The system is backed only by a two-stage rotary vane pump. Fluoroelastomer inlet seals are used with ISO-flanged pumps and metal seals are used with CF-flanged pump models.

    Bearing and Suspension Technologies

    We use two basic technologies: magnetic bearings and mechanical ceramic ball bearings.

    Ceramic bearings, which are lubricated for life by either grease or oil, have replaced conventional steel bearings. The silicon nitride ceramic balls are lighter, harder and smoother than steel equivalents, leading to longer life and lower vibration characteristics. Reliability is increased because the ball and race materials are different, which prevents micro pitting.

    Magnetic bearings further increase reliability. Our EXT turbomolecular pumps up to 540 l s-1 use a hybrid bearing arrangement with a permanent magnet upper bearing and an oil lubricated ceramic lower bearing.

    Rotor Technologies

    We use two basic technologies:

    • compound molecular and fluid dynamic (combining turbomolecular, drag and fluid dynamic stages)
    • compound molecular (combining turbomolecular and drag stages)

    In addition, EXT pumps up to 540 l s-1 use monobloc rotors machined from solid bar by computer controlled high speed milling machines. This technology produces stable, rigid rotors and allows virtually unlimited design flexibility for optimum vacuum performance.

    Motor Technology

    EXT pumps use brushless d.c. motors and are available in 24 and 80 volt variants. For the 24 volt pumps the TIC line of controllers are available with the added benefit of integrated instrument controllers.

    For the 80 volt pumps you can choose from our EXC line of controllers to optimize the performance and cost options for your application.

    The Controllers incorporate a regenerative back-up supply which provides power in the event of electrical supply failure to keep the vent-valve closed for several minutes.

    Corrosive Applications

    For maximum life and reliability in the exacting process conditions encountered in semiconductor wafer processing applications, we recommend that you use turbomolecular pumps from our Edwards STP-C and STPH-C series. These Maglev pumps have magnetic bearings and are ideal for these harsh duty applications.

    Purge Port

    The EXT pumps all have purge-ports which can be used to purge the motor and bearing cavity with an inert gas (such as nitrogen). We recommend that you purge the pump when you pump corrosive and abrasive gas mixtures or those with an oxygen content over 20%. You can use our PRX10 purge-restrictor to set the purge gas flow rate. This typically adds up to 25 sccm to the total gas load and the backing pump must be sized accordingly.

    Venting

    To maintain the cleanliness of your vacuum system, we recommend that you vent a turbomolecular pump at or above half rotational speed, when the rotor is still spinning fast enough to suppress any backstreaming of hydrocarbons from the backing line.

    The vent port on the EXT pump is part way up the rotor stack to ensure maximum cleanliness even with fluoroelastomer sealed ventvalves. Each pump is supplied with a manual vent-valve. If you use this manual valve care must be taken not to open it too quickly, especially if the system volume is small (typically less than the approximate volume of the turbomolecular pump), because if the rate of pressure rise is too high, the pump bearing life may be reduced.

    In a small volume system, the rate of pressure rise will be greater than in a large volume for a given vent flow rate, and it may be necessary to restrict the vent gas flow. We offer the VRX range of vent restrictors which you can fit to your EXT pump.

    Since the rate of pressure rise cannot be accurately controlled by the manual vent-valve, we recommend that, unless you fit a suitable VRX restrictor to the vent port, you must wait until the turbomolecular pump has slowed down to 50% speed, as indicated by the controller, before you open the manual vent-valve.

    The maximum rate of pressure rise varies by pump model, and the Instruction Manual supplied with an EXT pump gives further guidance on this, and the size of vent restrictor needed to meet the fastest pressure rise allowed.

    Control of the rate of venting is particularly important with pumps using fully magnetic bearings, otherwise the safety bearings may be damaged.

    The manual vent-valve can be replaced with a TAV solenoid valve driven by the Controller to allow venting after a 2 second delay on shut-off, or delaying vent until the rotational speed has dropped to 50%. The Controller can also control the TAV vent-valve in the event of power or pump failure.

    You can choose from two solenoid vent-valve options; the TAV5 which covers most auto-venting applications, and the TAV6 which has a higher conductance than the TAV5 and is designed either for use on larger chambers (typically with a volume greater than 10 liters), or when you want to use a two-stage venting procedure for the fastest possible vent times.

    For two-stage venting you need two TAV valves. By using the appropriately restricted flow for the first stage vent-valve you can start venting when the EXT pump is still at full rotational speed. Once the pump has slowed to half rotational speed you can then introduce higher flow rates from the second stage vent-valve.

    Inlet-Screen

    An inlet-screen is fitted as standard to all EXT pumps. The inletscreen prevents debris from falling into the pump-inlet. In addition, the inlet-screen prevents you from coming into contact with the blades of the pump when it is disconnected from your vacuum system.

    EXT75DX and EXT255DX also have the facility for pulsed venting to allow rapid yet controlled venting of a system.

    Cooling

    For most applications, we recommend that you use forced-air cooling with the appropriate ACX air-cooler connected to your EXT pump. NB: high gas load, high backing pressure and rapid cycling require more cooling.

    However, if the ambient temperature is above 35 °C you must water-cool the EXT. The barbed connectors on the water-cooler are suitable for 6 mm internal diameter hose.

    Water cooling reduces the running temperature of the pump motor and bearings and is particularly recommended when you operate the EXT with a continuous high throughput (that is, inlet pressure above 1 x 10-3 mbar) or when you bake the EXT pump to above 70 °C (measured at the inlet flange).

    Water cooling accessories need to be purchased separately.

    Scope of Supply

    For end users desiring front panel controls and indications we suggest the following:

    • TIC controller with EXT75DX and EXT255DX
    • TIC controller with EXT406PX plus EXDC drive unit
    • EXC300 controller with EXT556H and EXT to EXC cable

    Each EXT pump is supplied with an inlet screen, elastomer or copper gasket inlet seal (as appropriate) and manual vent valve. Where required a water cooling accessory is available.

    Turbo controllers require the appropriate mains cable to be selected

    The nEXT400D is a hybrid bearing compound turbopump that replaces the EXT406PX ISO160 pump. It is available with either an ISO160 or a CF160 inlet flange and has a N2 pumping speed of 400l/s. nEXT pumps build on our previous products maintaining the proven bearing technology (oil lubricated ceramic lower bearing with dry permanent magnetic upper bearing), whilst adding an improved rotor design with a new molecular drag stage to deliver improved pumping speed and compression ratios, and true user serviceability. They feature 24V to 48Vdc sensorless motors with a built in drive that is fully compatible with those on our DX pumps and our range of TIC controllers.

    Features & Benefits

    • State-of-the-art rotor design enhances performance to deliver exceptional pumping speeds and compression ratios
    • Fully end user serviceable in minimum time without complex tooling or major disassembly...you can do it!
    • Compact design with high performance for efficient systemization
    • Compatible with Edwards TIC turbo and instrument controllers meaning you can add up to 3 vacuum gauges without the need of an additional gauge controller
    • RoHS compliant and CSA/UL approved
    Inlet flange DN160ISO-K, DN160CF
    Pumping speed
    N2
    He
    H2

    400 ls-1
    390 ls-1
    325 ls-1
    Compression ratio
    N2
    He
    H2
    <1 Ă— 1011
    1 x 108
    5 x 105
    Outlet flange DN25NW
    Recommended backing pump RV12/XDS10
    Vent port 1/8 inch BSP female
    Purge port 1/8 inch BSP female
    Max continuous inlet flow (Nitrogen)
    Water cooling (water at 15 °C, ambient temp at 40 °C)

    105 sccm
    Forced air cooled, 35 °C ambient 90 sccm
    Pump rotational speed
    Nominal rotational speed

    60000 rpm
    Standby rotational speed Variable from 33000 to 60000 rpm (42000 rpm default)
    Programmable power limit settings Variable from 50-200W (160W default)
    Start time to 90% speed 180s
    Analogue outputs Pump rotational speed; Power consumption; Pump temp; Controller temp
    Cooling method Forced air / water
    Ambient air temp for forced air cooling 5 - 35 °C
    Min cooling water flow rate (water 15 °C) 15 l h-1
    Water temp range 10 - 20 °C
    Max inlet flange temp 70 °C
    Operating attitude Vertical and upright, through to Horizontal +/‐ 2°
    Noise level at 1 meter <45 dB(A)
    Max magnetic field pump can tolerate 5 mT
    Recommended controller TIC200 turbo and instrument controller
    Quiescent electrical power Typically 20W

    IVS is committed to your complete satisfaction.  To ensure the greatest success and performance of your new vacuum equipment purchase, please call an IVS representative today at 855-466-6822 or simply fill out our contact form here: Contact IVS and a Sales Engineer will contact you within 24 hours.

    Not exactly what you're looking for? Innovative Vacuum Solutions is a total solutions provider and can customize or configure your vacuum equipment. Call us toll free at 855-466-6822 and speak to a Sales Engineer to determine your specific needs.



    Our precision vacuum pump rebuild process restores worn or damaged equipment back to the original manufacturers specifications and
    costs a fraction of purchasing new components. Each unit reconditioned by IVS is supported by the most competitive,
    practical warranty in the business: one year from the documented date of installation, not shipment.

    Click here to see the full IVS Business Practical Warranty
    • IVS will safely package your product for shipment at no additional charge.
    • Buyer is responsible for all shipping arrangements and charges.
    • Please allow ten days for delivery from order date to allow for certification and shipping of your equipment.

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